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Mechanical Whale

A hand-cranked skeletal whale with moving waves, now in the v0.5 display build with a platform and nameplate. Physical tests are refining fit, spacing and assembly.

White v0.5 skeletal whale above blue moving waves on a white display platform with an Olsen Automation plaque, against a cleaned charcoal background
AI-retouched presentation

September 16 v0.5 display build. AI cleaned the background for presentation; fine details may differ. The original photograph and mechanism footage below are the build evidence.

v0.5 and earlier v0.4.1 · September 2026

From printed parts to motion.

The latest mechanism close-up, followed by the earlier motion and assembly recordings. Press Play to load a clip.

Inside the v0.5 mechanism

Open MP4 (1.9 MB)

September 16: a close-up of the v0.5 wave drive after Brian adjusted spacing and retention. This is the modified physical assembly, shown at the supplied recording speed. The final clip still needed glue; repeatable retention is not yet established.

Earlier v0.4.1 motion

Open MP4 (1.4 MB)

September 14: Brian turns the hand crank on the assembled v0.4.1 prototype. The whale and wave supports move together. This normal-speed excerpt remains as development history, with incidental audio removed.

Earlier v0.4.1 assembly

Open MP4 (3.3 MB)

September 14: the supplied timelapse follows the earlier physical assembly on the workbench. Parts are fitted and adjusted before the complete whale is shown. The original timelapse speed is retained.

Inside the project

A whale that moves—and teaches through every revision.

  1. Print and compare fit tests
  2. Assemble the three cards
  3. Adjust and test the mechanism
  4. Document a repeatable build

Where it started

The idea was a kit that becomes a moving sculpture: printed parts, a visible skeleton, and a hand crank that brings the whale and its waves to life.

What took shape

The three-card v0.5 build adds a display platform, an Olsen Automation plaque and more body detail. Smaller snap-pin lips and the selected base and brace fits came from physical test pieces. A supplied Bambu Studio screenshot estimates 6 hours 2 minutes and 158.37 grams for the three plates; these are slicer estimates, not a measured production run.

What the work revealed

Brian found that tightening the wave stack too far caused the moving panels to collide. Leaving clearance and aligning the two shafts let them pass. Hinge-cover ribs and the end clip still needed small amounts of glue. The useful result is a working adjusted assembly—and a clearer account of what the next builder will need.

The next step

Make shaft spacing and clip retention repeatable, document the cutting and gluing steps, and test whether another person can assemble the kit from the instructions. Packaging and a small evaluation batch are being explored; a public kit release has not been established.

White mechanical whale over blue waves on a white platform labeled Whale in Motion and Olsen Automation, photographed on the workbench
Original v0.5 build photo

Original September 16 v0.5 display photograph. Metadata removed; the model, framing and workshop background remain as photographed.

Close view of the blue moving wave panels and white linkage arranged along the whale drive shaft
Original mechanism detail

The moving stack after Brian adjusted its spacing. He reports that allowing clearance between the waves stopped their collision. Defined spacers are a proposed next correction.

Close view of the blue crank shaft and retaining clip beside the whale wave panels
Original retention detail

A closer look at shaft retention. Brian reports using a small dab of glue on the end clip after setting the working clearance; improved retention remains under development.

Bambu Studio summary showing three plates, 6 hours 2 minutes estimated time and 158.37 grams of filament
Slicer estimate screenshot

The supplied three-plate slice estimates 6h 2m and 158.37g. This is planning evidence, not actual print duration, production cost or tested durability.

White v0.4.1 skeletal whale with blue wave supports and a hand crank on a cleaned charcoal background
AI-retouched presentation

September 14 v0.4.1 presentation. AI cleaned the background; the original assembly photo and unretouched video provide the physical evidence. Fine details in this presentation edit should not be used for fit inspection.

Assembled white mechanical whale with blue wave supports on Brian’s workbench
Original v0.4.1 build photo

Original September 14 photograph, with metadata removed. The exposed connections and assembly adjustments remain as photographed.

Earlier mechanical whale on the left and newer v0.4.1 build on the right
Original comparison photo

Brian’s side-by-side development comparison: older build on the left, newer build on the right. The original photo is retained without background retouching.

White skeletal whale prototype with a crank and wave-shaped supports, presented against a retouched charcoal background
AI-retouched presentation

Earlier assembly presentation, retained as development history. AI was used to clean the background; this is not the September 14 v0.4.1 photo.

White mechanical whale assembled on a tabletop beside its empty kit frame and loose washers
Original build photo

Earlier original assembly photograph. The September 14 v0.4.1 recordings above document a later build demonstrated in motion.

White printed hinge and collar test piece on a dark desk
Physical test photo

Brian reported that this hinge and collar printed well and moved successfully. That result applies to this component, not the full assembly.

Additional project notes and earlier references
Supplied blue whale kit photograph
Supplied blue whale kit photograph
Supplied white whale kit photograph
Supplied white whale kit photograph
Supplied assembled whale photograph
Supplied assembled whale photograph